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The U.S. Department of Labor's Occupational Safety and Health Administration (OSHA) has cited Tyson Foods Inc. in Noel,
OSHA began an inspection January 9 as part of its Site-Specific Targeting Program, which targets the nation's most hazardous workplaces based on histories of high numbers of injury and illness. As a result, the agency is issuing $146,000 in proposed penalties for 46 serious violations, $55,000 for one willful violation, $137,500 for eight repeat violations and $1,000 for four other-than-serious violations.
"Employers must provide a safe and healthful working environment and ensure that all employees are protected from hazardous conditions," said Charles E. Adkins, CIH, OSHA's regional administrator in
The alleged serious violations address: a lack of exhaust duct grease filters and inspections; floors not maintained in a clean and dry condition; unguarded walking/working surfaces above 4 feet; obstructed exits; exit routes inadequately illuminated and one adjacent to a high-hazard area; unavailable and underdeveloped energy control procedures; an incomplete annual inspection not understood by employees; and lack of training.
Serious violations also were noted for a lack of identification tags on slings; broken oxygen gauges; storage of incompatible chemicals; a lack of hazard communication labeling and training; aisles too small for forklift traffic; powered industrial trucks not being inspected prior to use and used in a damaged condition; an unguarded conveyor belt system; unguarded belts and pulleys; flash burn from welding rays; exposed, energized electrical wiring; and hazards associated with process safety management.
The alleged repeat violations include unsafe stacking of material; unguarded moving parts of machinery and equipment; unguarded revolving drum ends; exposed, energized electrical wiring; not providing a distinctive alarm for an ammonia release; not providing quick drench/eyewash stations in needed areas; containers of hazardous chemicals lacking labels displaying appropriate chemical identities and hazard warnings; and not providing effective hazard communication training.
The alleged willful violation addresses not providing procedures for emergency shutdown and startup following an emergency shutdown of the process system. The other-than-serious violations include exit doors not being marked; recordkeeping; medical evaluation and inaccessible material safety data sheets.
The employer has 15 working days to contest the citations and proposed penalties before the independent Occupational Safety and Health Review Commission.